Skip to Content

What Size Wire Do I Need for 90 Amps? (Read This First!)

Wires are essential in terms of connecting appliances at home. This helps to transfer electricity from one place to another to power our appliances. Different amps of power require different sizes of wires.

You may ask what size of wire you need for 90 amps. Let us answer the question and assist you in knowing the actual size of wire you need to supply 90 amps of electricity. Besides that, let us also help you understand some essential facts regarding this.

What size wire do I need for 90 amps?

You will need a 2 gauge wire for 90 amps. However, the actual size of the wire depends on the material of the wire that you will use. Moreover, the size of the wire for 90 amps will also depend on the temperature of the environment. At 167 degrees F, 2 AWG size wire is ideal for 90 amps. 

Size of wire depends on multiple factors for a specific range of electricity that flows through it. The first factor is what type of wire you are using. There are various types of wire available in the market: copper, Aluminum and many more. 

Copper and Aluminum are widely used in the market.

If you use an aluminum wire, then you will need a 2 gauge wire to supply 90 amps. But if you use copper wire, the size of the wire will be around 4 gauge. 

Though 4 gauge copper wire supplies more electricity than 90 amps, which is around 95 amps, it can supply 90 amps of electricity.

Another critical factor in choosing wire size is the temperature of the environment where the wire will be used to transfer 90 amps. The ideal temperature for aluminum wires is 167 degrees F. At this temperature, 90 amps can easily flow through a 2 gauge wire.

But if the temperature fluctuates, the transfer of electricity will also fluctuate as well. Hence, the number of amps will vary based on the temperature variations. Another thing to note is that the kind of wire you use will also vary in how much amps can flow through it. 

Though this is something not that much important, it is worth keeping in mind when you choose the size of wires based on your needs

What size wire do I need for a 90 amp breaker?

You will need 2 – 4 gauge wire for a 90 amp breaker. 90 amp breakers are safety measures that are taken in a building to keep the appliances safe and operational. To connect the appliances to the 90 amp breakers, you will need wires. 

You will need a certain size of wires in order to connect your appliances.

2 gauge aluminum wire is the best possible wire size for a 90 amp breaker. As the 90 amp breaker requires a total 90 amps to operate properly, the aluminum 2 gauge wire will be perfect for this use case. 

The 2 gauge aluminum wire can transfer 90 amps of electricity at 167 degrees F.

But 4 gauge copper wire is also a good alternative. Although this wire can transfer up to 95 amps, if you provide it with a max of around 90 amps, it can transfer that without any issue if you want to use copper wires for better electrical transfer rates or personal preference.

What size wire is rated for 90 amp?

2 – 4 gauge wire is rated for 90 amp. Wire sizes are essential for various reasons. One of the main reasons is that the size of any wire can help understand how much electricity it can flow without any issue. 

The wire size is important to understand and ensure how much electricity it can flow without any issue.

90 amps of electricity are basically used in powering the whole building. It is also used in powering various heavy machinery. Therefore, it can be said that the use of 90 amps in our usual every day might not be that much significant. 

But if you look closely, it is used in almost all of our electrical use cases as it is used to power our buildings.

2 gauge aluminum wire is rated for 90 amp at 167 degrees F for certain kinds of wire that are available in the market. Moreover, 4 gauge copper wire is rated for 90 amps at 167 degrees F.

3 reasons why you need a certain gauge of wire for 90 amps

There are multiple reasons why you need a certain gauge of wire for 90 amps. Here are the 3 main reasons why we think you need a certain gauge of wire for 90 amps.

Supply a certain amount of amps:

A certain gauge of wire helps to specify how much electricity the wire can transfer from one place to another. This is important in terms of a high amp transfer case, like transferring 90 amps from one place to another. 

90 amps are usually transferred to power a whole building or house. Therefore, it is crucial to ensure the size of the wire in order to transfer 90 amps.

Ensure certain applications:

90 amps of electricity are usually used to power a whole house or building. Therefore, 90 amps of electricity are required to be transferred into the power distribution box of a house or building. It is also used to power various heavy electrical appliances. 

Therefore, the wire size is vital to ensure the proper application of 90 amps.

Ensure electrical safety:

A certain gauge of wire for 90 amps is essential if you want to ensure safety. 90 amps is a high amount of electricity that flows through a wire. Therefore, it is dangerous if you use simple and lower gauge wires. This may increase the chance of an accident. 

Hence, selecting a certain gauge of wire for 90 amps is ideal for ensuring safety.

How to determine wire size needed for power flow?

There are various ways to determine the wire size needed for power flow. Here are some steps that we think you may follow to easily determine the wire size needed for a power flow:

Collect the necessary information:

Before you determine the wire size, you will need to gather the necessary information to determine the size. 

You will need to find the amps that you will transfer through the wire, the one way distance from your start point to end point, the voltage drop and voltage of your region. The voltage drop is usually approximated between 2 – 5% in most cases.

Use VDI formula to calculate VDI:

If you search the internet, you will find the VDI formula. Use the information that you have gathered and use them in the formula. You will get a VDI value if you use the correct values. 

This value is important to find the correct wire size for your use case and power flow.

Use appropriate wire charts to select the ideal wire size based on VDI:

After you find the VDI value, collect a wire size chart. Most wire charts come with VDI values. These VDI values refer to which wire size is required for your use case. 

But if you think that calculating the VDI value is complicated, you may try to find the correct wire size using the amp chart as well. But this is not the ideal way to determine the wire size.

Final Thoughts 

For 90 amps of electricity 2 – 4 gauge wire is the most ideal wire size. If you use aluminum wires for 90 amp, you will need 2 gauge wires. Moreover, if you use copper wires, you will need 4 gauge wires. But keep in mind that temperature plays an important role in wire sizes as well.